Industrial Process Control, Instrument, & Valve Solutions
An educational blog sponsored by Classic Controls focusing on education and training for the process control, instrumentation, and industrial valve community.
Comparing Industrial Butterfly Valves: Rubber Lined, High Performance, and Offset Designs
Reducing Emissions and Boosting Efficiency with Tunable Diode Laser Spectrometers
Tunable Diode Laser Spectrometers (TDLS) play a pivotal role in modern industrial combustion processes by delivering precise, real-time measurements of critical gases such as oxygen (O₂) and carbon monoxide (CO). These measurements help operators optimize combustion efficiency, reduce harmful emissions, and improve operational safety. Unlike other gas analysis technologies, TDLS provides quick, in-situ analysis with high specificity to individual gases, which makes it an invaluable tool for facilities reliant on controlled combustion, including refineries, chemical plants, and power generation sites.
TDLS technology's heart lies using a tunable diode laser as the light source. The laser precisely targets specific gas molecules in the combustion stream, causing them to absorb the light at wavelengths unique to each gas. By carefully tuning the laser, TDLS can accurately measure gas concentrations without interference from other gases or particulates. This selectivity is essential for gases like O₂ and CO, where accurate readings can directly affect the efficiency and safety of a process.
Oxygen levels serve as a primary indicator of fuel efficiency in a combustion process. Too much oxygen, or "excess air," results in energy wastage and increases operational costs, while too little can lead to incomplete combustion, producing high levels of CO and other toxic byproducts. TDLS systems continuously monitor O₂ levels, giving operators the data to make real-time adjustments that ensure an optimal air-to-fuel ratio. This precision improves energy efficiency and reduces the emission of pollutants, contributing to environmental sustainability.
Similarly, carbon monoxide monitoring plays a vital role in combustion optimization. High CO levels signal inefficient combustion, often stemming from poor burner performance, blockages, or incorrect airflow settings. By providing accurate CO readings, TDLS helps operators detect issues before they escalate into safety hazards or cause costly inefficiencies. Maintaining low CO levels enhances combustion quality and limits greenhouse gas emissions, a growing concern for industrial facilities facing stringent environmental regulations.
In addition to efficiency and emissions control, TDLS systems contribute significantly to safety within combustion environments. Furnaces and heaters are high-risk areas where an accumulation of combustible gases can lead to hazardous situations. By supplying continuous, real-time data on oxygen and CO levels, TDLS enables operators to act quickly when conditions deviate from safe operating ranges. This level of control is essential in furnaces and process heaters, where maintaining stable combustion parameters is crucial for preventing explosions or accidental shutdowns. For plants where downtime directly impacts profitability, TDLS provides the reliability needed to sustain uninterrupted operations safely.
TDLS technology's versatility extends beyond refineries and power plants. It has applications in industries where precise combustion control is necessary, such as steel production, glass manufacturing, and cement processing. Each of these industries benefits from the improved fuel efficiency and enhanced emissions control that TDLS provides, making it a versatile tool across various sectors focused on high-temperature processing.
Among the TDLS options available on the market, the Yokogawa TruePeak TDLS 8000 stands out for its cutting-edge features designed to address the specific needs of modern industrial environments. The TDLS 8000 offers a speedy response time, crucial for industries where real-time gas monitoring can determine the difference between optimal and inefficient combustion. Its design incorporates a highly robust, single-laser configuration that enables accurate gas measurements even in harsh environments, making it an ideal choice for high-stress applications. Yokogawa's TruePeak TDLS 8000 operates with an in-situ measurement system, eliminating the need for sample extraction or conditioning, allowing direct monitoring of gases in the process stream, and reducing maintenance requirements. This in-situ approach enhances measurement accuracy, making the TDLS 8000 a superior choice for operators seeking precise, hassle-free gas analysis.
Further, Yokogawa has equipped the TDLS 8000 with advanced diagnostic capabilities that support predictive maintenance strategies. The device continuously monitors its health status, alerting operators to potential issues before they disrupt operations. These diagnostics help maintain the system's performance, ensuring the continuous reliability of data and minimizing the need for manual checks. This feature reduces the overall maintenance costs and ensures uninterrupted operation, a valuable benefit for industries dependent on high process efficiency.
Yokogawa's TruePeak TDLS 8000 reflects the advancements in TDLS technology, offering a robust solution for industries needing accurate, real-time gas analysis. Its capabilities in optimizing combustion efficiency, lowering emissions, and enhancing safety make it a critical asset for facilities aiming to meet high environmental standards and achieve operational excellence.
Classic Controls+1 863-644-3642
https://classiccontrols.com
Modernizing Industrial Automation: How Classic Controls is Leading Digital Transformation in the Florida, Southern Georgia, and the Caribbean Region
Classic Controls, based in Lakeland, FL, is a recognized leader in delivering cutting-edge automation, control, and integration solutions across various industries. Serving sectors such as industrial, water and wastewater treatment, petrochemical, oil and gas, chemical, food processing, pulp and paper, and aerospace, Classic Controls provides tailored technologies to optimize processes and drive operational efficiency throughout Florida, Southern Georgia, and the Caribbean Region.
Expertise and Solutions:
Industrial Automation Solutions
Classic Controls excels at implementing automation systems designed to streamline industrial processes. Their deep industry expertise allows them to reduce manual intervention, improving efficiency and productivity for various applications.
Digital Transformation Integration
With decades of experience, Classic Controls helps organizations embrace digital transformation by integrating advanced technologies into their existing systems. This modernization enhances performance, scalability, and operational outcomes, positioning industries for success in the digital age.
Connected Ecosystems
Classic Controls designs and implements fully networked systems that enable seamless communication between devices, sensors, and control platforms. These connected ecosystems optimize industrial workflows, enhancing both productivity and reliability.
Operational Technology (OT) Integration
Bridging the gap between IT and OT is essential for modern industrial environments, and Classic Controls specializes in this critical integration. Their solutions combine hardware and software technologies to allow companies to monitor, control, and optimize equipment and processes with real-time data and decision-making capabilities.
Cyber-Physical Systems (CPS)
As pioneers in IoT and Industry 4.0 technologies, Classic Controls delivers advanced cyber-physical systems where digital controls and physical machinery work together. These systems ensure enhanced monitoring, precise control, and real-time responsiveness across industrial environments.
Industrial Internet of Things (IIoT) Integration
Leveraging their expertise in IIoT, Classic Controls implements advanced sensors and connected devices to collect real-time data, providing industries with actionable insights that help optimize processes, improve safety, and enhance efficiency.
Smart Manufacturing Solutions
Classic Controls leads smart manufacturing, offering intelligent systems that increase flexibility, improve product quality, and boost overall efficiency. Their solutions empower manufacturers to quickly meet the challenges of modern production environments.
Automation and Control Architecture
Classic Controls designs scalable automation and control architectures, combining the latest technologies to deliver precise, efficient, and comprehensive solutions for process control. Their architectures support both small-scale and large-scale operations across multiple industries.
Intelligent Infrastructure
Classic Controls creates intelligent infrastructure solutions through automation and data-driven analytics. These systems improve operational responsiveness, minimize downtime, and ensure processes are adaptive and resilient to changing demands.
Enterprise Connectivity
Classic Controls emphasizes enterprise connectivity, integrating industrial processes with broader enterprise systems. This end-to-end integration provides greater visibility and enhances decision-making, leading to optimized operations and reduced costs.
A Trusted Partner for Innovation and Efficiency
With deep expertise in Industrial Automation, Digital Transformation, and IIoT Integration, Classic Controls remains a trusted partner for customers across the Southeast and Caribbean. Their tailored approach ensures seamless connectivity, process optimization, and operational efficiency, helping industries modernize, reduce costs, and improve productivity through cutting-edge technologies and innovative solutions.
Classic Controls+1 863-644-3642
https://classiccontrols.com
Maximizing Market Penetration: The Need for Skilled Sales Engineers in the Caribbean's Industrial Sector
Expertise in Local Market Needs
Enhancing Customer Relationships
Navigating Regulatory and Logistical Challenges
Expanding Market Reach
+1 863-644-3642
https://classiccontrols.com
The Evolving Role of Process Control Sales Engineering: Classic Controls Leading the Way
- Technical expertise: Sales engineers possess in-depth knowledge of process control instrumentation, industrial valves, and automation systems. They understand the intricacies of different industries and can recommend tailored solutions.
- Product selection and specification: They help clients choose the right equipment for their applications, considering process conditions, regulatory requirements, and budget constraints.
- System integration: Sales engineers often assist in integrating new equipment with existing systems, ensuring seamless operation and compatibility.
- Training and support: They train end-users on proper equipment installation, operation, and maintenance.
- Troubleshooting and problem-solving: When issues arise, these organizations offer valuable support in diagnosing and resolving problems.
- Industry updates: They inform clients about technological advancements and industry trends.
- Understanding the client's process and challenges
- Analyzing the specific application requirements
- Proposing customized solutions
- Providing ongoing support and optimization
- Increased focus on digital technologies: As Industry 4.0 and IIoT (Industrial Internet of Things) continue to advance, sales engineers must become experts in digital solutions, data analytics, and cloud-based systems.
- Sustainability and energy efficiency: With a growing emphasis on environmental responsibility, these organizations will play a key role in helping clients implement more sustainable and energy-efficient process control solutions.
- Cybersecurity expertise: As industrial systems become more connected, sales engineers must address cybersecurity concerns and offer secure solutions.
- Remote support and virtual reality: The use of remote diagnostics, augmented reality, and virtual reality for training and support will likely increase.
- Artificial intelligence and machine learning: Sales engineers must understand and implement AI-driven solutions for predictive maintenance and process optimization.
- Regulatory compliance: As regulations become more stringent, these organizations will play an increasingly important role in ensuring clients meet compliance requirements.
- Regional expertise: Classic Controls has a deep understanding of the unique challenges and requirements of industries in their service area, including water treatment, power generation, and chemical processing.
- Comprehensive product portfolio: They represent leading manufacturers in the industry and offer a wide range of high-quality instrumentation and valve solutions.
- Experienced team: Their sales engineers have extensive experience and technical knowledge, allowing them to provide expert guidance and support.
- Customer-centric approach: Classic Controls is known for its commitment to customer satisfaction, often going above and beyond to ensure client success.
- Strong relationships: They have built lasting partnerships with manufacturers and end-users, fostering trust and reliability.
- Local presence: With strategically located offices, they can quickly and efficiently support clients across their service area.
- Training and education: Classic Controls offers regular training sessions and workshops, helping clients stay up-to-date with the latest technologies and best practices.
+1 863-644-3642
https://classiccontrols.com
Baker Hughes: A Leader in Industrial Flow and Pressure Control Solutions
Masoneilan: Precision Control Valves
- Globe valves
- Rotary valves
- Butterfly valves
- Severe service valves
- Digital valve positioners
- Smart valve controllers
- Oil and gas production and refining
- Power generation
- Chemical and petrochemical processing
- Pulp and paper manufacturing
- Food and beverage production
Consolidated: Pressure Relief and Safety Valves
- Spring-loaded safety valves
- Pilot-operated safety valves
- Power-actuated relief valves
- Oil and gas refineries
- Power plants (nuclear, fossil, and renewable)
- Chemical processing facilities
- Pharmaceutical manufacturing
- Marine and offshore applications
Mooney: Regulators and Control Valves
- Pressure-reducing regulators
- Back pressure regulators
- Overpressure protection devices
- Slam-shut valves
- Control valves for gas service
- Natural gas transmission and distribution
- Gas processing facilities
- Power generation plants using natural gas
- Industrial gas users
Becker: Control and Automation Solutions
- Control valves
- Actuators
- Valve positioning systems
- Natural gas transmission pipelines
- Gas storage facilities
- Compressor stations
- City gate stations
- Large industrial gas users
Classic Controls of Lakeland, Florida: Engineering and Application Support for Masoneilan, Consolidated, Mooney, and Becker
- Technical Consultation: Expert advice on product selection and system design to optimize performance and reliability.
- Custom Solutions: Tailored engineering solutions to meet the specific requirements of diverse industrial processes.
- Installation and Commissioning: Assistance with the installation and commissioning of Baker Hughes products to ensure seamless integration and operation.
- Product Training: In-depth training programs for customer teams, ensuring they are well-versed in the operation and maintenance of the equipment.
- Maintenance Services: Ongoing support and maintenance services to maximize the lifespan and efficiency of the products.
- Troubleshooting and Repair: Rapid response and effective solutions for any issues that arise, minimizing downtime and maintaining productivity.
- Adapt Solutions to Local Conditions: Providing products and services that are suited to the specific environmental and regulatory conditions of the region.
- Quick Response Times: Leveraging their strategic location to offer prompt and efficient support to customers across the region.
- Strong Regional Partnerships: Building and maintaining strong relationships with local industries to better understand and meet their needs.
+1 863-644-3642
https://classiccontrols.com
Partnering for Success: Classic Controls and Process Industries in the Caribbean Region
+1 863-644-3642
https://classiccontrols.com